{"id":27680,"date":"2019-01-02T12:12:48","date_gmt":"2019-01-02T12:12:48","guid":{"rendered":"http:\/\/www.newsteelconstruction.com\/wp\/?p=27680"},"modified":"2019-01-02T12:24:21","modified_gmt":"2019-01-02T12:24:21","slug":"shaping-the-steel-sector","status":"publish","type":"post","link":"https:\/\/www.newsteelconstruction.com\/wp\/shaping-the-steel-sector\/","title":{"rendered":"Shaping the steel sector"},"content":{"rendered":"<h4>The use of curved steel bent into shape by UK specialist steel bending companies continues to help designers create elaborate landmark structures.<\/h4>\n<p>Curved steelwork allows architects and designers to express a variety of forms and makes <a href=\"https:\/\/www.steelconstruction.info\/Visually_expressed_structural_forms\" target=\"_blank\" rel=\"noopener\">exposed steelwork<\/a> an attractive solution. Curved steel is often a key feature of award-winning projects at the <a href=\"https:\/\/www.steelconstruction.info\/Structural_steel_design_awards\" target=\"_blank\" rel=\"noopener\">Structural Steel Design Awards<\/a>. Recently recognised structures include <a href=\"https:\/\/www.steelconstruction.info\/Bloomberg_London\" target=\"_blank\" rel=\"noopener\">Bloomberg London<\/a>, <a href=\"https:\/\/www.steelconstruction.info\/London_Bridge_Station\" target=\"_blank\" rel=\"noopener\">London Bridge Station<\/a> and <a href=\"https:\/\/www.steelconstruction.info\/The_Ordsall_Chord_Viaduct\" target=\"_blank\" rel=\"noopener\">The Ordsall Chord Viaduct<\/a>.<\/p>\n<p>As well as being aesthetically pleasing, <a href=\"https:\/\/www.steelconstruction.info\/Fabrication#Bending\" target=\"_blank\" rel=\"noopener\">curved steel<\/a> can be a very economical process and enhance structural efficiency. Curved steelwork is used across a variety of sectors and many <a href=\"https:\/\/www.steelconstruction.info\/Leisure_buildings#Stadia\" target=\"_blank\" rel=\"noopener\">sporting stadia<\/a> have curved steel as large span structures that avoid the use of columns and enhance the viewing experience.<\/p>\n<p><strong><span style=\"color: #ff0000;\">Curved beams and roofs<\/span><\/strong><br \/>\nCurved roof structures provide many architectural opportunities for expression, particularly where the walls and roof are combined in one overall structural solution, so that the demarcation between these elements is removed. The physical nature of these roofs or enclosures is that they are curved to a radius to achieve maximum usable space internally.<\/p>\n<p>Castellated and <a href=\"https:\/\/www.steelconstruction.info\/Steel_construction_products#Cellular_beams\" target=\"_blank\" rel=\"noopener\">cellular<\/a> curved beams have been used successfully in long-span roofs with intermediate supports. Here the lightness of the highly perforated sections is combined with the ability to curve the sections in the re-welding process.<\/p>\n<p>Curved roofs may be formed in one direction by using single-curved tubular members or, in two directions, by using double-curved assemblies. Space frames may also be designed to form curved enclosures. The use of \u2018column trees\u2019 to support roofs has been used to great architectural effect in airport terminals and other public spaces.<\/p>\n<p>Inclined curved members may be connected at their ends and crest and used to create not only usable roof space but also visual appeal in <a href=\"https:\/\/www.steelconstruction.info\/Multi-storey_office_buildings\" target=\"_blank\" rel=\"noopener\">multi-storey office buildings<\/a>. The horizontal forces at the pinned ends of the curved roof members are resisted by tension in the beams at roof level.<\/p>\n<p><strong><span style=\"color: #ff0000;\">Curved steel\u2019s impact on the cost and construction programme<\/span><\/strong><br \/>\nBending <a href=\"https:\/\/www.steelconstruction.info\/Steel_construction_products#Standard_open_sections\" target=\"_blank\" rel=\"noopener\">steel sections<\/a> to help create stunning architectural designs not only allows steelwork to show its flexibility in <a href=\"https:\/\/www.steelconstruction.info\/Construction\" target=\"_blank\" rel=\"noopener\">construction<\/a>, the process is also very economical.<\/p>\n<p><a href=\"https:\/\/www.steelconstruction.info\/Fabrication#Section_bending\" target=\"_blank\" rel=\"noopener\">Section bending<\/a> is a cost-effective way of changing the shape of a structure, as it is relatively inexpensive when compared to manufacturing a multi-faceted member.<\/p>\n<p>The additional cost of curving steelwork is usually small in relation to the overall cost of the structure.<\/p>\n<p>Early involvement of a specialist steel bender and a steelwork contractor by architects and engineers encourages best <a href=\"https:\/\/www.steelconstruction.info\/Design\" target=\"_blank\" rel=\"noopener\">design<\/a> practice and ensures that the most appropriate components and details are specified for the job.<\/p>\n<p>Generally, if a member can be curved, it will be cheaper than a faceted, multi-jointed member. It also saves on <a href=\"https:\/\/www.steelconstruction.info\/Fabrication\" target=\"_blank\" rel=\"noopener\">fabrication<\/a> time by reducing welds in a structure. Using a <a href=\"https:\/\/www.steelconstruction.info\/CE_marking\" target=\"_blank\" rel=\"noopener\">CE approved<\/a> bending company ensures that the curved member will be fit for purpose.<\/p>\n<div class=\"hr-strip\"><\/div>\n<div id=\"attachment_27681\" style=\"width: 235px\" class=\"wp-caption alignright\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-27681\" class=\"size-medium wp-image-27681\" src=\"http:\/\/www.newsteelconstruction.com\/wp\/wp-content\/uploads\/2019\/01\/Bending1-1901-225x300.jpg\" alt=\"\" width=\"225\" height=\"300\" srcset=\"https:\/\/www.newsteelconstruction.com\/wp\/wp-content\/uploads\/2019\/01\/Bending1-1901-225x300.jpg 225w, https:\/\/www.newsteelconstruction.com\/wp\/wp-content\/uploads\/2019\/01\/Bending1-1901.jpg 600w\" sizes=\"auto, (max-width: 225px) 100vw, 225px\" \/><p id=\"caption-attachment-27681\" class=\"wp-caption-text\">One of the project\u2019s steel ribs during fabrication<\/p><\/div>\n<h3>Manchester Victoria Station<\/h3>\n<p>The \u00a344 million project undertaken by Network Rail to redevelop and transform <a href=\"https:\/\/www.steelconstruction.info\/Manchester_Victoria_Redevelopment\" target=\"_blank\" rel=\"noopener\">Manchester Victoria station<\/a> includes a state-of-the-art roof which has been constructed around 15 curved steel ribs, all of which are unique in both size and curvature.<\/p>\n<p>In fact, all of the square hollow steel sections required three or four different radii within each length, but this was all within the capability of the specialist bender and the engineering team. The second part of the project required <a href=\"https:\/\/www.steelconstruction.info\/Steel_construction_products#Flat_products_-_plates\" target=\"_blank\" rel=\"noopener\">steel plate<\/a> measuring up to 550mm wide by 50mm thick to be curved to various radii in order to make the larger sections of each rib.<\/p>\n<p>Each plate section has been curved to a specific set of dimensions to allow it to be assembled into a curved box-section by the steelwork contractor. These were then <a href=\"https:\/\/www.steelconstruction.info\/Fabrication#Handling_and_transportation\" target=\"_blank\" rel=\"noopener\">transported<\/a> to the station site where they were welded together to create the complete rib which was then carefully positioned and installed. Each of these unique ribs required considerable precision and tight <a href=\"https:\/\/www.steelconstruction.info\/Accuracy_of_steel_fabrication#Fabrication_tolerances\" target=\"_blank\" rel=\"noopener\">tolerances<\/a> to ensure the installation process went smoothly.<\/p>\n<p>Most of the curved beams were installed using the UK\u2019s largest telescopic crane, a 1,200t behemoth, while rib 9, the largest of the ribs measuring 96m in length and weighing nearly 86t, was installed using a 750t <a href=\"https:\/\/www.steelconstruction.info\/Construction#Mobile_cranes\" target=\"_blank\" rel=\"noopener\">crawler crane<\/a>, which is one of Europe\u2019s largest of its type.<\/p>\n<div class=\"hr-strip\"><\/div>\n<div id=\"attachment_27682\" style=\"width: 590px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-27682\" class=\"wp-image-27682\" src=\"http:\/\/www.newsteelconstruction.com\/wp\/wp-content\/uploads\/2019\/01\/Bending2-1901.jpg\" alt=\"\" width=\"580\" height=\"385\" srcset=\"https:\/\/www.newsteelconstruction.com\/wp\/wp-content\/uploads\/2019\/01\/Bending2-1901.jpg 600w, https:\/\/www.newsteelconstruction.com\/wp\/wp-content\/uploads\/2019\/01\/Bending2-1901-300x199.jpg 300w\" sizes=\"auto, (max-width: 580px) 100vw, 580px\" \/><p id=\"caption-attachment-27682\" class=\"wp-caption-text\">Section bending allows unusual projects, such as Slough\u2019s Curve, to be delivered<\/p><\/div>\n<h3>The Curve<\/h3>\n<p>The centrepiece of Slough\u2019s town centre regeneration scheme is a highly architectural and uniquely shaped <a href=\"https:\/\/www.steelconstruction.info\/Braced_frames\" target=\"_blank\" rel=\"noopener\">steel-framed<\/a> library and cultural centre.<\/p>\n<p>As the name suggests the structure is a steel-framed curved rectangle in shape and plan. Each of the building\u2019s elevations feature either cantilevers or sloping and curving <a href=\"https:\/\/www.steelconstruction.info\/Facades_and_interfaces\" target=\"_blank\" rel=\"noopener\">fa\u00e7ades<\/a>, with the main north side presenting the most striking aspect with a long sweeping, predominantly <a href=\"https:\/\/www.steelconstruction.info\/Steel-supported_glazed_facades_and_roofs\" target=\"_blank\" rel=\"noopener\">glazed<\/a>, elevation looking on to the adjacent listed church.<\/p>\n<p>A specialised bender bent all of the ribs and the curved tube. The ribs were delivered to site in complete sections, requiring no splices to form the fa\u00e7ade. These ribs vary in height up to 9m, depending on where they are located along the <a href=\"https:\/\/www.steelconstruction.info\/Fabrication#Tube_bending\" target=\"_blank\" rel=\"noopener\">curving tubular section<\/a>.<\/p>\n<p>As the tubular section\u2019s curvature changes radius along its length it was also <a href=\"https:\/\/www.steelconstruction.info\/Fabrication#Handling_and_transportation\" target=\"_blank\" rel=\"noopener\">brought to site<\/a> in various lengths. In order to give the tubular section a seamless appearance the various lengths are connected via internal bolts that are hidden behind <a href=\"https:\/\/www.steelconstruction.info\/Steel_construction_products#Flat_products_-_plates\" target=\"_blank\" rel=\"noopener\">plates<\/a> which were retro <a href=\"https:\/\/www.steelconstruction.info\/Welding\" target=\"_blank\" rel=\"noopener\">welded<\/a> into place.<\/p>\n<p><strong><span style=\"color: #ff0000;\">Thanks to Barnshaw Section Benders Limited for contributing to this article<\/span><\/strong><\/p>\n<div class=\"hr-strip\"><\/div>\n<p><span style=\"color: #ff0000;\"><strong><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-full wp-image-25447\" src=\"http:\/\/www.newsteelconstruction.com\/wp\/wp-content\/uploads\/2018\/01\/SFLsmall.gif\" alt=\"\" width=\"70\" height=\"62\" \/>Sponsors<\/strong><\/span><br \/>\n<span style=\"color: #ff0000;\"><strong>Steel Bending<br \/>\n<\/strong><\/span>Bronze: Barnshaw Section Benders Limited<\/p>\n","protected":false},"excerpt":{"rendered":"<p>The use of curved steel bent into shape by UK specialist steel bending companies continues to help designers create elaborate landmark structures. Curved steelwork allows architects and designers to express a variety of forms and makes exposed steelwork an attractive solution. Curved steel is often a key feature of award-winning projects at the Structural Steel [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":27681,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_post_was_ever_published":false},"categories":[4,6],"tags":[1331,687,3815,268,309,2312,1286,1688,184,337,1180,2179,2416,381,111,2193,62,982],"class_list":["post-27680","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-feature","category-featured","tag-barnshaw-section-benders","tag-bending","tag-castellated-beams","tag-cellular-beams","tag-commercial","tag-curved-steel","tag-fabrication","tag-hollow-sections","tag-leisure","tag-manchester","tag-offices","tag-railway-station","tag-slough","tag-ssda-2","tag-stadium","tag-steel-plate","tag-transport","tag-tubular-steel-sections"],"jetpack_featured_media_url":"https:\/\/www.newsteelconstruction.com\/wp\/wp-content\/uploads\/2019\/01\/Bending1-1901.jpg","jetpack_sharing_enabled":true,"jetpack_shortlink":"https:\/\/wp.me\/p3WsLP-7cs","_links":{"self":[{"href":"https:\/\/www.newsteelconstruction.com\/wp\/wp-json\/wp\/v2\/posts\/27680","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.newsteelconstruction.com\/wp\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.newsteelconstruction.com\/wp\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.newsteelconstruction.com\/wp\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.newsteelconstruction.com\/wp\/wp-json\/wp\/v2\/comments?post=27680"}],"version-history":[{"count":1,"href":"https:\/\/www.newsteelconstruction.com\/wp\/wp-json\/wp\/v2\/posts\/27680\/revisions"}],"predecessor-version":[{"id":27683,"href":"https:\/\/www.newsteelconstruction.com\/wp\/wp-json\/wp\/v2\/posts\/27680\/revisions\/27683"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.newsteelconstruction.com\/wp\/wp-json\/wp\/v2\/media\/27681"}],"wp:attachment":[{"href":"https:\/\/www.newsteelconstruction.com\/wp\/wp-json\/wp\/v2\/media?parent=27680"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.newsteelconstruction.com\/wp\/wp-json\/wp\/v2\/categories?post=27680"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.newsteelconstruction.com\/wp\/wp-json\/wp\/v2\/tags?post=27680"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}